Some slow progress


We have thrown a lot of junk out of the garage, but it still looks like there is an awful lot more on there.  The steel for my work bench arrived 3 days ago and I have started welding it up.

I have also collected/scrounged some more parts:

- a pair of Gemini uprights (the Cortina uprights are “on their way” but I have decided not to use them)
- complete set of ball joints and tie rod ends for Gem uprights
- set of suspension brackets, bolts and bushes for front suspension

I am trying to come up with a design for the front end of the car which isn’t too wide. Based on the following criteria, this is what I have come up with: (see diagram below)

1. Escort Steering Rack (580mm)
2. Gemini TX Uprights
3. An “average” 15 inch road wheel
4. 6 degrees caster

Its still seems very wide at 698mm, but its the best I can do I think.

xxxx

  1. #1 by Craig Simon - March 22nd, 2009 at 20:40

    Hi Mike,

    do you have the dimensions for the gemini uprights? I am using them for my own build and trying to avoid the 10hours in the shed measuring them.

    cheers
    Craig

  2. #2 by Mike - March 23rd, 2009 at 07:51

    Craig,

    These are the measurements I came up with using the following balljoints:

    Lower: BJ54
    Upper: TE471R
    Steer: TE422R

    Upper to Lower: 208mm
    Axle to Lower: 76mm down
    Axle to Upper: 132mm up
    Axle to Steer: 45mm down (assuming 6 degrees castor)
    Axle to Steer: 115 mm forward

    As you can see, this means mounting 47mm higher than “book” designs.

    Regards,
    Mike

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